Oak Bluffs Spring 2009 work blog – May 18
I have been somewhat remiss recording all the hard work everyone has done on the house this spring. As I nailed the last tongue & groove board to the alley wall this morning, I decided to record what I remember of the work.
Oak Bluffs looks very different in April than it does in the summer.
Here is a view of our usual swimming spot and below is the house without a bloom in sight.
Ellyn and I opened up the house on April 6. It had survived the winter (reportedly a very rainy one) in good shape. There was a slight ripple in the new floor from the dampness. The new kitchen space was like a cave – insulation on some of the walls but nothing else in the new space.
The first thing we did was cover the new floor with two of the many blue tarps left over from the tear down last fall. I built a step over the pipes going from the new water heater to the spot where the new kitchen sink would go.
I had brought a planer from South Bend and Ellyn ran a bunch of the tongue and groove boards we rescued from the tear-down through the planer to remove the paint and imperfections. The result was varied but interesting. Some of the boards were warped and lost quite a bit of their thickness, but a good number came out looking almost new. That planer was LOUD. I got a pair of noise-deadening ear muffs and also some ear plugs for the planer operator and others in the area. We tried to check for nails but some got by and the blades got dull by April 9 when we left to go up to Boston area so Ellyn could visit with Alison before flying back to South Bend. I ordered some new blades from a shop in Hanover but they took nearly three weeks to come in and then they only sent one blade of a two-blade set. (Bob found the other blade under the truck seat after we finished using the planer)
While Ellyn was planing, I installed braces on the west and south walls to nail the tongue & groove into. As Ellyn finished planing I installed a few finished boards. I decided to first install the boards over where the new counter and floor cabinets was to go. I started in the southwest corner and worked along the west wall for 6 feet and then started along the south wall. It took some time to work around the windows. I didn't put boards below the counters to save wood, since the cabinets would hide these areas.
I had taken the Prius over with a load of wood I had left over from various projects in South Bend on April 6. We brought it back on the 9th to pick up another load and to make it easier to bring Ellyn to the airport and get back to Peg & Bobs for the annual Easter egg hunt. We had a good visit with Alison & kids and spent the weekend with Paul & Lesley. Joy came over for the Easter weekend as well, bringing Mike's Sawsall. I spent Easter night at Peg and Bob's and Bob and I bought the countertops at Home Depot on Monday morning. I met Peg at Ikea for the big cabinet buy after she dropped Bob off for his gastroenterology test. It took forever to finish this purchase even though Peg, Lesley, Joe, and Jess had scoped out what we would need a few weeks earlier.
Joe helped us create a site on Ikea where everyone could look at the recommendations. After we did the purchase ($$$) we had to wait for almost an hour for them to pull the items from their storage area. Then we had to check that all the items were there – there must have been 50 boxes. Then we had to divide up what Peg would take back to Norwell in the truck and what I would take down to the Vineyard in the Prius. I wanted to take the corner cabinets and the corner countertops so I could check that the south and west walls met at a right angle. (Actually they needed quite a bit of shimming before they were square.
Monday afternoon saw me taking the ferry to the Island for the second time in a week, but it has stayed here since April 13. I am still on the same tank of gas. It has been a long time since I have gone for over a month on one tank. Once I got down, I had to work non-stop to get things ready for Bob's client Peter two to install the floor cabinets, countertops, sink, and dishwasher which he did in two days on April 18-19.
I needed to run a dedicated circuit for the dishwasher from the fusebox over the ceiling and down the wall. I had to install the drain pipe for the dishwasher, including running a vent pipe up through the roof. I spent a couple of days with the spiders crawling around under the house to hook up the drain to the pipe that ran from the downstairs bathroom to the old kitchen sink. I had run water pipes to the place where the new sink was to go, but I needed to put shutoff valves and fittings on the pipes to hook up the sink and dishwasher. We thought we could recycle the faucets from Ped & Bob's old sink. We bought a double stainless steel sink at Home Depot when we got the countertops.
I followed directions to set up four cabinets that were to go in the corner so I could place the corner countertops and check for squareness. I had to shim out the west wall an inch to achieve a square corner. Then it was off to installing the tongue and groove.
I barely stayed ahead of Peter two as he installed the cabinets and countertops and I hung the tongue & groove. But we got it all done. The sink worked after a couple of leaks from not seating the sharkbite fittings properly. I had to go running out to the alley to shut off the water. I really saw the need to cut a gap in the porch railing so we don't have to go all the way to the street to get access to the alley. The dishwasher worked like a charm. What a timesaver that will be.
Peter two had brought his two daughters down and they had a great time wandering around Circuit Ave. Peg took them for a tour of Edgartown and South Beach as well. Speaking of plumbing, one thing that is happening is that the delta shower faucets are turning cold for a minute or two about 5 minutes into the shower. The faucet on the sink is still running hot at the same time. I have to get on the internet to see if others have experienced this phenomenon with tankless water heaters.
After Peter two left, Peg and Bob stayed for a day or two and Bob took up Ellyn's place at the planer. He discovered that one could plane a little less and use a sander to get the boards looking spiffy without having to thin them out so much. By the time they left, I had a good stack of boards ready to use.
Peg and Bob also set up the tall pantry cabinet.
Peg and Bob were real troopers picking up the ceiling panels on Friday, April 25. They called me from Home Depot to ask about using paneling instead of ply-bead and I said OK – never having worked with either of them. When they got the load to the parking lot, Bob struck up a conversation with a contractor who said the paneling would not work very well on the ceiling. So they exchanged it for the ply-bead. Then when they got home and started putting a coat of Kilz-2 on the panels, they discovered one of the panels was damaged. So back to home depot they went. Peg drove the truck to Woods Hole and exchanged it for Mike's Prius and the load finally arrived at 38 Samoset. Peg was ready to get back to her grading after all that excitement.
We had hoped that Dan or Joe would be able to get down to help install the ceiling because it was awfully high and while ply-bead is lighter than drywall it is not trivial handling those 4x8 sheets. Joe had friends from out-of-town visit and Dan had come down with strep throat earlier in the week. Mike and I wrestled the first panel into place over the sink and looked at each other. How were we ever going to get the high pieces in? Just then, the phone rang and Dan said, “I'm on the boat.”
He decided he felt good and didn't want to sit around all weekend. After Dan arrived, things went pretty smoothly. We set up some 2x6's on the ladders at various heights and Mike and Dan squirted glue set the panels in place and nailed them to the rafters and braces while I held them in place with a T brace we built out of 2x4's. We were all pretty tired when we finished in late afternoon, but it looked good. Dan went back on the 7pm boat since he had to work on Sunday. Mike took him over to Vineyard Haven and I went to the 7pm Mass – which it turned out was in Portuguese. I couldn't understand a word, although the written text projected on the wall looked a lot like Spanish.
The next day, Mike installed the leftover ply-bead on the top 24 inches of the north wall, to cover over the ratty area between the new and old roofs where Bob had tried to pry off a shingle and took a board out instead. It looks quite nice there, but needs painting as does the rest of that wall and the ceiling. Bob had sent over a bunch of tongue & groove from his old chicken coup but it was redwood and didn't look right alongside the pine. We did use one thin redwood board on the transition between the ply-bead on the north wall and the rest of the wall. I used the rest on the wall separating the set tubs from the laundry area and for the loft shelving over the screen door.
That took a lot of wiring and some swearing as well as I had to rewire the light over the stove since I had cut the original wire too short, but everything worked. I also had time to install a shelf for the microwave to the left of the tall pantry cabinet. I left with Lesley since I had to fly to DC for a conference and then a week back in South Bend. As we were leaving Chris Murphy and the motorcycle gang arrived to give the kitchen its first real test. Apparently it passed with flying colors.
While I was gone, Peg & Bob and Ed & Judy Casassa came down for a long weekend May 8-11 and installed the new floor in the laundry area. Bob also cleaned up a bunch of boards for me to continue working. He and Judy also managed to scrape, remove mold and paint the living room ceiling. Peg brought down the cabinet knobs later installed by Joe. I had finished the west wall before I left. After I got back on May 13th, I finished the east wall up to the window.
Since Joe and Jess were coming down on the May 16-17 weekend to help install the windows, I got the final go aheadto install the skylight on the east wall (although Peg
thought I was going to install it on an angle following the roof line, but I had always intended to install it horizontally about 6 feet off the floor.)
Saturday was beautiful but Sunday was drizzly, so Joe, Jess and Eva left on the 1:15 boat. Joe took some pictures of the almost-finished kitchen and sent them out this morning. You can see some insulation showing on the east wall. That is now all covered up. I will have a week by myself to do some finishing touches – move the hot water electrical box away from the set tubs, try to correct the weak cold water flow from the kitchen sink, finish installing the ¾ inch plywood floor in the back room, figure out how to trim out the windows, and develop a plan for finishing the laundry area. Peter two and Bob will be back on the weekend to do the work on this area.
Most of the wood is gone from the front porch. I may need some of what remains for the laundry area, but by next week we should be able to walk and sit unhampered out there. :)
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Addendum: It is now July and the first renters are due in tomorrow (the 4th). I thought I would make this last installment of the blog as an addendum to the report above. I did reroute the electric box for the hot water heater so it is on the opposite side from the set tubs. I finished the floor in the back room and hung the old screen door (lengthening it by 6 inches so us tall folks don't bang our heads going out) in the opening between the west kitchen wall and the water heater. The door is bigger than the opening but there is room for it to close before it hits the washing machine. You have to see it to understand completely. I even was able to preserve the bang it makes when it closes, so those of you steeped in nostalgia will be happy. Actually, we tried our darndest to buffer the door when it closed but to no avail. Now we have three screen doors that bank with slightly different pitches (Ellyn's note: all very annoying). Bob had found a heavy aluminum screen door in his travels to cheer on Dan during his 100 mile bicycle ride, but it would not have fit any of the doors and I recommended that we not use it on the Vineyard house.
I discovered that the problem with the cold water pressure could be solved with a new faucet system. We had used the old faucet from Peg and Bob's replaced sink when their kitchen was remodeled but it must have been defective. Peg bought the new faucet and sent it down with Bob and Peter 2.
I also build an archway between the hall leading from the west side door to the kitchen and the laundry area, and put up the rest of the planed tongue and groove over the arch. That allowed us to have some loft space over the laundry area as well as provide a place to tack a blanket to prevent drafts coming from the back room during spring and fall occupancies. I insulated the wall over the arch and the wall above the west door to complete the kitchen insulation. The old floor there was replaced by Ed and Bob.
The old dryer died and we installed a new one late June.
It works great.
That about finished the project except for putting up a couple of shelves in the kitchen, moving the phone over by the dining room door, installing baseboards around the bottom of the walls and doing a lot of finish painting. Peg, in a fetching headdress, brightened up the ceiling and then put a couple of coats of polyurethane on the tongue and groove walls after Ellyn and I left in early June. Ed and Bob finished the threshholds for the new floor.
We did some touch up things during our family week in late June, including stopping the leak in the drain under the sink, and switching the kitchen lights, microwave, computer and washing machine circuit from 15 to 20 amp. That should prevent popping the circuit breaker. With some telephone consultation with Peg and help from Ben, we did some re-decorating.
We did not get final pictures because we had the last minute hurry to the ferry rush, but will add them later. Here is one picture close to the end.
The kitchen works well in that the southwest winds cool it down on hot days and there is more daylight. There is room for the young children to cavort and play while several adults are cooking and chatting. It is a nice place to relax. And even more, the floor is good for dancing.
The kitchen looks real nice if I do say so myself.
Thanks everyone.
And special thanks go to Norman Reed, Judy and Ed Shemik, and Sal et al, our neighbors, who put up with weeks at a time of pounding and machinery and porch debris!
Peter
July 09














